Wrapped Carbon Fiber Tube
Wrapped Carbon Fiber Tube
Wrapped Carbon Fiber Tube
Wrapped Carbon Fiber Tube
Wrapped Carbon Fiber Tube
Wrapped Carbon Fiber Tube

Wrapped Carbon Fiber Tube

The wrapped carbon fiber tube is a tubular product made of high-strength carbon fiber composite materials, which combines the excellent properties of carbon fiber such as light weight, high strength, corrosion resistance, and fatigue resistance, and the additional functions provided by the wrapping material (such as wear resistance, insulation, electrical conductivity, etc.)

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Product Introduction

Product performance

Lightweight and high strength: Carbon fiber density is only 1/4 of steel, but the strength is as high as 7-9 times, wrapping carbon fiber tube to ensure strength at the same time, can greatly reduce weight.

Corrosion resistance: Carbon fiber has excellent corrosion resistance to chemical media such as acids, alkalis, salts, etc., and is suitable for various harsh environments.

Fatigue resistance: Carbon fiber has good fatigue resistance and is able to withstand long-term cyclic loads.

Low coefficient of expansion: Carbon fiber has a very low coefficient of thermal expansion and good dimensional stability in the environment of temperature changes.

Electrical and Thermal Conductivity: Wrapped carbon fiber tube has good electrical and thermal conductivity properties and can be adjusted as needed.

Abrasion Resistance: The wrapping material provides additional abrasion resistance and extends product life.

Insulation: The wrapping material provides good insulation properties and is suitable for electrical equipment.

Electrical conductivity: The wrapping material can provide good electrical conductivity and is suitable for occasions where electrical conductivity is required.

Features

Flexible design

Wrapped carbon fiber tubes with different specifications, wrapping materials and surface treatments can be customized according to customer needs.

Versatile

By choosing different wrapping materials, a variety of functions such as wear resistance, insulation, and electrical conductivity can be realized.

Easy installation

The carbon fiber tube can be connected in a variety of ways, which is convenient and quick to install.

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Low maintenance cost

Carbon fiber tube has good durability and low maintenance cost.

the product application field

Aerospace: aircraft fuselage, wings, tail and other components, satellite mounts, antennas, etc.

Medical devices: operating tables, stretchers, wheelchairs, prostheses, etc.

Precision instruments: optical instruments, measuring instruments, robots, etc.

Sports equipment: golf clubs, tennis rackets, bike racks, etc.

Other fields: construction, automotive, ships, etc.

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Common problems and solutions

Poor bonding of the wrapping material to the carbon fiber tube:

It may be caused by improper surface treatment, improper adhesive selection, etc., and the surface treatment process needs to be improved or the adhesive needs to be replaced.

Uneven thickness of the wrapping material:

It may be caused by improper control of the wrapping process, and the wrapping process parameters need to be adjusted.

Cracks on the surface of the tube:

It may be caused by too high curing temperature, too fast cooling, etc., and the curing process needs to be adjusted.

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Production process

The production process of encapsulated carbon fiber tube mainly includes the following steps:

Raw material preparation: Choose high-quality carbon fiber, resin matrix materials and wrapping materials.

Prepreg preparation: wrapped carbon fiber tubes are impregnated in resin to make prepregs.

Wrap molding: The prepreg is wound around the mandrel at an angle and in a certain order.

Curing molding: The wound tube is placed in a curing oven and cured under high temperature and pressure.

Demoulding: Remove the cured tubing from the mandrel.

Wrapping Material Processing: Machining the wrapping material into the desired shape and size.

Wrapping: Wrap the wrapping material on the surface of the carbon fiber tube.

Surface treatment: Grinding, polishing and other treatments on the surface of the pipe.

Inspection and packaging: The finished product is inspected, and the packaging is put into storage after passing the qualification.

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